Flow Coaters

ANEST IWATA SOUTHEAST ASIA Co., Ltd.

Our Japanese-standard quality products

Flow Coater FL-G Series

Beautiful paint surface with uniformly smooth finish

Product Detail

Flow Coater FL-G Series

Beautiful paint surface with uniformly smooth finish

Applications

  • Flat Surface Coating

Features

  • Economical, resource-efficient coating equipment without wasteful use of paint
  • Beautiful paint surface with uniformly smooth finish
  • High-speed coating at conveyor speeds of 40 to 120 m/min
  • Hygienic working environment with no paint mist
  • The double-head type flow coater can use two-component paint as well.
  • Easy to handle; no special coating skill required.

Principle of the Flow Coater

  • A stream of paint runs down in the form of a thin curtain (or film) of a fixed width, and the workpiece is painted as a conveyor carries it under the stream.
  • Since all of the paint that fails to adhere to the workpiece is collected and circulated by a pump, no paint goes to waste.

Usable Types of Liquid

Paint | Adhesive | Stripping Agent | Photosensitizing Agent | Print Processing Fluid/Dye | Others

Applications

Sliding Door Material | Furniture | Buddhist Altar | Shelf Board | Ping-Pong Table | Flooring | Decorative Panel | Exterior Wall Material | Building Material | Steel Sheet | Mirror | Leather | Ski Board | Measure | Automotive Rear View Mirror | Printed Board | Gasket | Tire Air Tube | Water-Proof Sheet | Anti-Vibration Rubber

Pump

  • Packing-less centrifugal pump with no sliding part
  • The pump motor is of the safety-enhanced explosion-proof type.
  • The pump motor is controlled by an inverter.
  • The flow rate is displayed in digital form, allowing numerical control and high repeatability.
  • The paint filter chamber is located outside, making it easy to clean and replace the filter.
  • The filter bypass makes it easy to inspect, maintain, and replace paint (except FL-3SG/W3G).
  • The paint container can be detached and attached easily, and it is also easy to change paint.
  • The paint container has a structure that allows smooth paint circulation.

Head

  • The head can be opened and closed easily, and it is also easy to clean the inside of the head.
  • FL-S3G/W3G is of the hinge type, and FL-S6G/W6G and FL-S12G/W12G are of the horizontal slide type.
    FL-S6G/W6G and FL-S12G/W12
  • G uses an air cylinder to drive opening and closing motions, which allows the head to be opened and closed with a one-touch operation.
  • The head space is properly set by a constant-pressure device and a stopper mechanism, which always provides a stable level of repeatability regardless of the operator.
  • The slit can be fine-tuned anywhere across the entire width of the paint curtain.
  • The paint capacity of the head is small, ensuring the amount of remaining paint is small.

Conveyor

  • The conveyor speed is the key point in determining the paint film thickness.
  • The conveyor speed can be adjusted in a fine-grained manner through inverter control, and direct speed readings are available.
  • The conveyor uses an urethane resin belt, and dirt can be wiped off easily with thinner.
  • The meandering motion of the belt can be adjusted with the take-up method of the crown mechanism.

Related Products (Options)

“Woven Metal Screen Set”
Suitable for coating small or thing workpieces.
“Gear Pump”
Suitable for high-viscosity paint and adhesive.
“Paint Cooling Device”
Cool water heat exchange type cooling device to prevent paint viscosity from increasing (with a temperature controller)
“High-Density Paint Filter”
A 100-m filter is offered for precision coating jobs that do not tolerate any dust or other tiny foreign matter.
“Wind Shield Cover”
Acrylic cover to protect against winds from the surrounding environment
“Container with a Double-Layered Structure”
The paint container has a double-layered structure around it for heating and cooling purposes, and cold or hot water circulates through this structure.

Spec

ModelFL-S3G FL-W3G FL-S6G FL-W6G FL-S12G FL-W12G
HeadHead ModelSingle Head Double Head Single Head Double Head Single Head Double Head
Entire Curtain Width450mm720mm1320mm
Effective Coating Width300mm 600mm 1200mm
Material Used in the HeadBronze Cast (Gunmetal) Steel coated with fluorine Steel coated with fluorine
Head Opening/Closing MethodUpper/lower hinges Horizontal drive by air cylinder Horizontal drive by air cylinder
Head Vertical Distance Adjustment100,150,
200mm
100,150,
200mm
100,150,
200mm
Edge Adjustment Range0 to 1.0 mm 0 to 1.0 mm 0 to 1.0 mm
Material Used in the EdgeSUSSUSSUS
PumpPump Drive Motor0.75KW/4 poles 0.75KW/4 poles×2 units 0.75KW/2 poles 0.75KW/2poles×2 units 0.75KW/2 poles 0.75KW/2poles×2 units
Pump Rotation Speed IndicationValue displayed in Hz by inverter Value displayed in Hz by inverter Value displayed in Hz by inverter
Motor StructureSafety-Enhanced Explosion-Proof Type Safety-Enhanced Explosion-Proof Type Safety-Enhanced Explosion-Proof Type
Motor Conduction MethodDirect Motor Connection Direct Motor Connection Direct Motor Connection
Pump Flow Rate (Fresh Water) 25L/min(60Hz) 85L/min(60Hz) 85L/min(60Hz)
Paint Container10L 10L×2 units 20L 20L×2 units 40L 40L×2 units
Pump StructureCentrifugal Type Centrifugal Type Centrifugal Type
Paint Filter Chamber#30 and #40, 1 pcs #30 and #40, 1 pcs #30 and #40, 1 pcs
Paint Bypass CircuitNot used Used Used
Paint Hoseφ19×650 mm, Soft Vinyl φ25×1400 mm, Acetate Vinyl φ25×1400 mm, Acetate Vinyl
ConveyorConveyor Driven Motor0.75KW/4 poles 0.75KW/4 poles 1.5KW/4 poles
Conveyor Speed IndicationDirect Hz display by inverter Direct Hz display by inverter Direct Hz display by inverter
Conveyor Speed Range40 to 120 m/min 40 to 120 m/min 40 to 120 m/min
Motor StructureTotally-Enclosed-Fan-Cooled Totally-Enclosed-Fan-Cooled Totally-Enclosed-Fan-Cooled
Endless BeltWidth 300 mm, Polyurethane Width 600 mm, Polyurethane Width 1200 mm, Polyurethane
Conveyor Bearing Space180mm 200mm 230mm 265mm 230mm 265mm
TensionTake-up Method Take-up Method Take-up Method
Electric ComponentsControl PanelPump, Conveyor: Push button to turn ON/OFF Pump, Conveyor: Push button to turn ON/OFF Pump, Conveyor: Push button to turn ON/OFF
Wire MaterialCab Tire Cord, Plica Wire Cab Tire Cord, Plica Wire Cab Tire Cord, Plica Wire
coatingBodyPastel Blue Pastel Blue Pastel Blue
Control PanelIvory Ivory Ivory
OtherBody Dimensions (Length × Width)2600×
1100mm
2700×
1100mm
3600×
1800mm
3900×
1800mm
3600×
2400mm
3900×
2400mm
Conveyor Height800mm 850mm 850mm
Mass302kg 419Kg620kg850Kg920kg1230Kg

For More Information

+66 2 643 2870-3 

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